IBM 83 Card Sorter

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Aug 052012
 

IBM 83 card sorter, wiring harness

This is neither a tree root nor an eldritch horror — it is a thirty year old wiring harness from a punch card sorter. If you enjoyed our IBM 129 card data recorder restoration or are a fan of vacuum tube era design and mechanical engineering, you might also be interested to see what we found inside an IBM 83 card sorter.

Operation

IBM 83 card sorter

The machine is imposingly large, in a way that modern input devices are not. It is full of welded steel frames and probably weighs over 200 kg.


Face Down, 9 edge front

The cards are placed into the hopper “face down, nine edge first” (which, incidentally, is how old IBM engineers want to be buried when they ABEND).


IBM 83 card sorter, column selector

Since the machine is able to read only one column per sorting operation, the operator must manually select which column will be read by turning the lead screw. Here the reader is set to sort on column 16.


IBM 83 card sorter, column selector

The read head is mechanically very simple — a wire brush that electrically contacts the rotating drum when a punched hole passes by in that column. The encoding is not dense like ASCII or even EBCDIC, but only allows a single bit to be set in the 1-9 position for A-Z. Bits 12, 11 and 0 are used for selecting A-I, J-R, S-Z.


IBM 83 card sorter, counters

A mechanical counter advances if the card is valid. There is also a non-standard second counter unit; more about that later.


IBM 83 card sorter, rollers and hoppers

The card is then moved by these rollers until it reaches the desired one of the thirteen hoppers. The twelve “chute blades” select which output path the card will take, based solely on which bit is set in the currently selected column.


IBM 83 card sorter, hoppers

Eventually the cards end up in a hopper. The spring loaded supports will trigger a machine halt if any of the bins becomes too full.


IBM card sorter schematic of operation

You can read more about the various sorting and selection algorithms in “IBM 82, 83 and 84 Sorters“, from bitsavers.org. The default radix sort is O(N) — that means that it is linear in the amount of data to be sorted, instead of O(N log N) like Quicksort or merge sort, both of which grow much faster than linear time.

Internals

IBM 83 card sorter, drive motor

With the side panels removed the large 3/4 HP AC drive motor is revealed, something also lacking in modern laptops. It spins the card feed mechanism and the output rollers that deliver cards to the hoppers.


IBM 83 card sorter, logic side view
IBM 83 card sorter, logic side view

The logic board swings out to reveal the power supply rack.


IBM 83 card sorter, vacuum tubes and relays

And what an amazing logic board it is! There are twelve bits per column on the card, each of which is handled by a separate vacuum tube. In addition to each vacuum tube, there is a small neon tube.


IBM 83 card sorter, vacuum tubes and drivers

We don’t have a service manual (and nor does the invaluable bitsavers.org in their IBM/punchedCard/Sorter section), so it will require some reverse engineering from the circuit board. At a first glance, all twelve appear to be identical.


IBM 83 card sorter, vacuum tubes working

After powering on the sorter, the tubes require a minute to warm up. They emit a beautiful glow when running which also helps with diagnostics: one of the twelve was not functional, but when swapped with a spare that was loose in the bottom of the machine, the new tube powered on.


IBM 83 card sorter, service note

The last service entry in the log was from 1984 and there was also a punch card with a hand written note from the service tech who recorded that he had “Cleaned + Replaced wire contacts. Relays 1 thru 12. 8/6/84“. Visible in the bottom left corner of the frame is one of the spare tubes.


IBM 83 card sorter, power rack

The power rack has some impressive capacitors, with large drain resistors. Thanks, IBM for thinking of our safety! The bus bar on the left has notation for perhaps the different voltages required, 118, 136, 250, 175, etc.


IBM 83 card sorter, custom addition

In the bottom of the frame is a bizarre non-standard piece of equipment. It appears to be a hand soldered perf-board with Radio Shack parts that is connected to the AC voltage through a cheap extension cord and then connects to the wiring harness with stickers that read “T7 Counter” and “T9 Counter”. This likely drives the additional counter mentioned above, although we haven’t figured out under what conditions it advances.


IBM 83 card sorter, power supply

The bad news is that it doesn’t actually work right now. With everything turned off, rotating the motor by hand (the 82 had a hand crank, something the 83 lacks) causes the card feed knife to select the card, route it through the reader and then dump it into the reject bin. When the main switch is turned on it feels like the motor casing is electrically hot and there is the sound of a stalled motor. As mentioned above, one of the tubes had to be replaced and the non-standard addition makes it hard to know if the large green capacitor should be connected to the patch connector above the power supplies (visible in the above photo), or if the disconnected lug (seen in the very top photograph) should be connected to the bus bar.

Here are a few more photographs of the internals of the machine. We are somewhat at a standstill until we trace some of the wiring harness further and figure out what has been changed with the additional counter. If you have a service manual for the IBM Model 83 Card Sorter or if you serviced them in the past, we’d love to hear from you.

 Posted by at 3:30 pm
  • SkySnakeDreamer

    Mamaries…Takes me back to when I learned programing COBOL on punch cards…circa ’77/8.

  • Peter Simpson

    I used to run one of these in high school. When I got to college, the module on sorting was easy.
    Clearing card jams in those is fun. The adjustment of the slot that accepts one and only one card per feed cycle is crucial, as is humidity…the cards swell and jam if it’s too humid.

  • http://www.facebook.com/aldiscon Joseph Cunningham

    I was still using one of these a an IBM facility in 1983 to sort cards used to track spare parts for IBM’s engineers. Great fun, noisy and, yes, it really did teach you sorting because when you got it wrong, it was very WRONG and you had a big pile of cards to start over with again. Column by column.

  • http://twitter.com/CyndeMoya Cynde Moya

    I have a copy of the “IBM Customer Engineering Reference Manual : 75, 80, 82 card sorting machines”. I also have “IBM Parts Catalog : 82 Sorter”. I am scanning them this week and can email you a copy. We have some engineers at the Living Computer Museum who are restoring an 82 right now. I’ll share this page with them; there are some nice pictures! Ours is considerably more dirty than yours, but, surprisingly, they did get it to work.